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Powder & Liquid Vial Filling Machine
PESTOPACK
One Year and Life-Long Technical Support
Full Automatic
| Quantity: | |
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Powder Vial Filling Machine
The powder vial filling machine represents the pinnacle of modern engineering in automated dispensing technology, specifically crafted to meet the demanding requirements of high-precision filling applications. This small powder vial filling machine is expertly designed to handle a wide range of powdered products, accommodating vials made from diverse materials such as glass, plastic, and even tube containers. Its versatility makes it an indispensable tool in the pharmaceutical, nutraceutical, and cosmetic industries where accuracy, hygiene, and speed are paramount.
The powder vial filling capping machine's user-friendly interface, featuring an advanced PLC touch screen, simplifies the complex process of powder filling. Operators can quickly set up the machine, make adjustments, and monitor the entire filling process in real-time, which enhances operational efficiency and reduces the likelihood of errors. This level of control and ease of use ensures that the vial powder filling machine not only meets but exceeds the industry standards for both performance and usability.
Customizable Filling Range: The powder vial filling machine provides exceptional versatility with a customizable filling range of 0.1g to 5g, accommodating a wide spectrum of powder densities and granularities. This feature allows users to precisely tailor the machine's operation to meet specific product requirements, ensuring optimal accuracy whether filling minute quantities for sample sizes or larger amounts for commercial distribution. The adaptability of the filling range is especially beneficial in industries where precision is critical, such as in pharmaceutical preparations and specialized cosmetic products.
Servo Motor Driven: At the core of its functionality, the small vial filling machine is equipped with advanced servo motors that drive the filling mechanism. These motors are crucial for delivering precise control over the dosing process, ensuring each vial receives exactly the right amount of product with consistent repeatability. The servo system also allows for smooth and gentle handling of a variety of powder types, reducing the risk of material degradation or compaction during the filling process, which is vital for maintaining the integrity of sensitive or expensive compounds.
Explosion-Proof Design: Safety is paramount in the design of the vial powder filling machine. It features an explosion-proof construction that not only protects against the potential hazards associated with processing volatile or reactive powders but also ensures operational safety. This design includes elements such as sealed electrical components and robust construction materials. Additionally, the dry powder filling machine's easy disassembly and cleaning protocols further enhance its safety features, allowing for thorough maintenance and quick recovery from any potential powder build-up or blockage without compromising the safety of the operators.
PLC Touch Screen Control: To enhance the user experience and operational efficiency, the automatic vial filling machine incorporates a state-of-the-art PLC touch screen control panel. This intuitive interface simplifies the complexities of the filling process, enabling operators to easily set up jobs, make real-time adjustments, and monitor the entire operation with clarity and confidence. The touch screen control system is designed for both experienced technicians and newer operators, featuring logical navigation and responsive input that minimize user errors and streamline production processes. Additionally, the PLC system can store multiple job recipes, making it quick and easy to switch between different production setups with minimal downtime.
Vials are first loaded into the machine's feeding tray. The vials are then transported to the filling station, ensuring they are properly oriented and positioned for filling.
Dosing: The core of the powder vial filling machine is the dosing system, involving a screw feeder technology, driven by servo motors for precision. The powder is stored in a hopper and dispensed into each vial according to the required weight. Advanced systems use real-time weight checks to adjust the dose dynamically, ensuring high accuracy.
Dispensing: The powder is funneled through a nozzle into the vials. The design of the nozzle helps in directing the powder efficiently into the vial without spillage.
Stopper Feeding: Before the stoppers are placed into the vials, they are transported to the stoppering station using vibratory bowl feeder, ensures the stoppers are correctly oriented and ready for insertion.
Stopper Sealing: The stoppers are then pressed into the vials using a controlled mechanism that ensures they are fully seated. This is achieved through a combination of mechanical downward force and vacuum assistance, ensuring a tight seal that effectively prevents contamination and leakage.
Cap Feeding: Caps are fed into the powder vial filling machine using a vibratory bowl feeder, ensuring they are correctly oriented before being placed on the vials.
Sealing: A capping mechanism applies the cap to each vial. This involves torque-controlled screwing devices for screw caps, ensuring each cap is tightened to the correct specification to prevent contamination and leakage.
Filling Range: 0.1g-5g (customizable)
Power Requirement: 3.5-5.5 kW
Production Capacity: 30-100 vials/minute (customizable)
Machine Weight: 800-1500 kg
Filling Accuracy: ≤±1%
Machine Dimensions: 4500mm(L) x 1400mm(W) x 1450mm(H)
Liquid Vial Filling Machine
The liquid vial filling machine is an advanced solution for the fully automatic filling, stoppering, and capping of liquid vials. Designed to deliver high precision and efficiency, this liquid vial filler machine is equipped with a high-precision closed cam indexing station, ensuring reliable performance and long-term durability. The simple structure of the indexing station requires minimal maintenance, making it a cost-effective choice for continuous operation. This liquid vial filling machine is ideal for small-dose liquid applications such as essential oils and injectables, widely used in the food, pharmaceutical, chemical, and research industries. It can operate as a standalone unit or be integrated into a production line with bottle washers, dryers, and other equipment.
High Precision: The liquid vial filling machine utilizes a high-precision closed cam indexing station, which provides superior accuracy and reliability. This advanced mechanism ensures consistent and precise filling, critical for applications requiring exact dosages such as pharmaceuticals and essential oils.
Versatile Application: The liquid vial filling machine is suitable for a variety of small-dose liquids, including essential oils, injectables, and other pharmaceuticals. Its adaptability makes it an ideal choice for different industries, ensuring that it can handle a wide range of products with ease.
Low Maintenance: The simple structure of the indexing station is designed for minimal maintenance. This feature reduces downtime and maintenance costs, enhancing the automatic vial filling machine's overall efficiency and making it a practical solution for long-term use.
Flexible Integration: The vial filling capping machine can be used as a standalone unit or integrated into a production line with other equipment such as bottle washers and dryers. This flexibility allows for seamless integration into existing production processes, providing scalability and customization to meet specific operational needs.
Vial Feeding: Vials are fed into the liquid vial filling machine, through an automatic feeding system that ensures a continuous and steady supply of vials for processing.
Liquid Filling: The liquid vial filling machine precisely fills each vial with the required amount of liquid. The high-precision filling system ensures that each vial receives an accurate dose, maintaining consistency and quality.
Stoppering: After filling, a stopper is placed onto each vial. The small vial filling machine carefully handles each stopper, ensuring it is securely and properly positioned to prevent contamination and spillage.
Capping: Finally, the vial filling capping machine caps each vial, securing the stopper and ensuring the vial is sealed. The capping process is designed to be quick and reliable, maintaining the integrity of the filled product.
Filling Range: 1-30ml (customizable)
Power Requirement: 2.5 kW
Production Capacity: 20-200 vials/minute (customizable)
Machine Weight: 550 kg
Filling Accuracy: ≤±1%
Machine Dimensions: 2000mm(L) x 1400mm(W) x 1450mm(H)
Why Choose Us
The small vial filling machine is specially designed to cater to the needs of compact production environments while maintaining the precision and hygiene required by various industries. This versatile machine is well-suited for small-scale operations and research facilities where space efficiency and accuracy are paramount. Below are some of the key applications for this machine:
Pharmaceuticals: In the pharmaceutical industry, the small vial filling capping machine is ideal for precise filling of critical medicinal powders in small batch sizes. It is used for filling vials with exact doses of pharmaceutical compounds, such as powdered drugs, vaccines, and other therapeutic agents, where accuracy directly impacts their effectiveness and safety.
Biotechnology: The vial filling machine serves biotechnological applications, particularly in filling small vials with fine biological powders or liquids used in research and clinical trials. It ensures the precise handling of sensitive materials under sterile conditions, which is crucial for maintaining the integrity of biologically active substances.
Cosmetics and Personal Care: For the cosmetics industry, this automatic vial filling machine is perfect for handling small quantities of high-value powdered or liquid cosmetics, such as mineral makeup or specialty skincare products. Its precise filling capabilities ensure consistent product quality and customer satisfaction.
Nutraceuticals: The small vial filling machine also finds application in the nutraceutical sector, filling dietary supplements, and vitamin powders or liquid into vials. It ensures the correct dosage and uniformity essential for supplements that promote health and wellness.
Academic and Clinical Research Labs: Due to its compact size and precise filling capabilities, this vial filling machine is particularly valuable in academic and clinical research settings. It allows researchers to efficiently prepare samples for experiments and clinical studies, facilitating the development of new pharmaceuticals and treatments.
Startup and Specialty Manufacturers: Startups and specialty manufacturers benefit from the small footprint and flexibility of this small vial filling machine, making it suitable for pilot production runs and specialized custom products. It allows these smaller entities to achieve high-quality production without the need for large-scale infrastructure.
By integrating the small vial filling machine into your production lines, you can achieve high precision in your filling processes, maintain stringent hygiene standards, and optimize their operational efficiency, even in limited spaces.
The vial filling machine can be integrated with additional equipment to form a complete vial filling line, including vial washing, sterilization, and labeling, ensuring a seamless production process from start to finish.
The vial filling machine is strategically priced to offer the best balance between cost and functionality, making it a valuable addition to your production line. Below is a breakdown of our pricing strategy designed to accommodate various operational scales and budgets:
Base Model: The entry-level price for our standard automatic vial filling capping machine starts from $5,000-$15,000. This model includes all the essential features necessary for efficient and accurate filling in vials, suitable for small to medium production needs in the pharmaceutical and cosmetics industries.
Customization and Upgrades: For those requiring specialized configurations or enhancements, customization options are available. Custom features can include adjustable filling ranges, advanced control systems, or integration capabilities with existing production lines. The final price will depend on the specific customizations needed to tailor the vial filling machine to your operational requirements.
Full Production Line Integration: To establish a comprehensive vial filling line complete with washing, sterilization, capping, and labeling capabilities.
For detailed and customized pricing based on your specific requirements and to explore the available financing options, please reach out to our sales team. We are dedicated to providing a vial filling solution that not only meets your technical requirements but also fits your budget, ensuring a solid return on your investment.
Innovation: We continuously innovate to incorporate the latest technologies into our liquid bottle filling machines.
Customization: Tailor-made solutions to meet the unique needs of your production line.
Support: Our dedicated team offers comprehensive after-sales service, including installation, training, and ongoing maintenance.
Quality and Compliance: Built to the highest standards, our machines comply with international safety and quality regulations.
The vial filling machine for sale from our company represents not just a piece of equipment, but a comprehensive solution designed to enhance the efficiency and quality of your production processes. It is an invaluable asset for any manufacturer looking to optimize powder filling operations.
